Heat Exchanger Bundle Extractor is also known as a heat exchanger bundle puller, which is a specialized equipment in the industrial maintenance sector. Its core function is to enable the efficient disassembly, maintenance, and reinstallation of heat exchangers. Through an integrated mechanical design, it can precisely perform the extraction and reinstallation of heat exchanger bundles, significantly improving equipment maintenance efficiency.
The equipment operates on a modular hydraulic system, which, through the transmission system, ensures that the bundle is subjected to smooth forces during extraction, avoiding deformation damage caused by mechanical stress. In practical applications in industries such as chemical processing and power generation, the bundle extractor is compatible with different types of shell-and-tube or plate heat exchangers. By quickly changing the clamps, it achieves multi-model compatibility, reducing the average single-operation time by over 60% compared to traditional manual methods.
In large-scale unit maintenance scenarios, the bundle extractor is equipped with an intelligent positioning system that identifies bundle locking positions. When combined with an anti-detachment protection device, this raises the safety factor of the disassembly process to three times the industry standard.
Key Functional Advantages
Modular Hydraulic System – Ensures smooth bundle extraction, preventing common issues like deformation or sealing surface damage seen in manual operations.
Intelligent Positioning & Quick-Change Clamps – Automatically identifies bundle locking positions in different heat exchanger models, allowing a single machine to adapt to various shell-and-tube or plate heat exchangers, significantly reducing equipment investment costs.
Enhanced Safety Features – Includes anti-detachment protection and real-time stress monitoring, automatically triggering emergency braking upon detecting abnormal forces, increasing operational safety to over 3 times the industry standard.
Compact & Flexible Design – Features a compact body and swingable main travel mechanism, enabling flexible operation in confined spaces such as dense chemical plant areas or underground pipe tunnels.
These technical features collectively provide the puller with comprehensive advantages in efficiency, compatibility, safety, and adaptability, making it a revolutionary tool in industrial maintenance.